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PLC Control Solar Strut Roll Forming Machine

PLC Control Solar Strut Roll Forming Machine

1. Specification of PLC Control Solar Strut Roll Forming Machine 2. Application

1. Specification of PLC Control Solar Strut Roll Forming Machine

No.

Item

Description

1

Manual uncoiler

Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Uncoiling width: 1250mm
Inner diameter: 450-550mm
Capacity: 5T

2

Entry Beach

Usage:Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.

3

Punching system

Hydraulic punching, using the material of CR12, contribute with weld.
PLC control system would be used in this station.

4

Cradle

Power:3kw
Length:6M

5

Main Roll Forming System

Feature : Ensure stability , precision and lifetime.
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, gear transmission( the first and the last roller, the down roller should be attached with the upper one with the gear drive.), roller surfaces polishing, hard plating , heat treatment and galvanizational treatment . The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Frame : 400# H steel
Drive mode: differential box transmission
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: φ80mm
Number of rollers : 20 rollers
Main power: 22kw
Forming speed: 10m/mins

6

Shearing Mechanism

Feature : Ensure stability, precision and cutting speed
Function : Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Material of blades: Gcr12 quenched
Power supply : hydraulic power
Frame : Pillar style with rack & pinion system
Stroke switch : non-contact photoelectric switch
Components: It contains one set of cutting tools, one hydraulic tank and one cutter machine.

7

Hydraulic system:

Hydraulic oil: 46#
Power: 5.5KW
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.
Components:
Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes.and two sets of electromagnetism valves

8

Electric Control System

Feature:
Adopted PLC , transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.
Other electric element are Delta
Equipped with movable switch , air break, radiator, transformer & electric leakage protector for operation convenience and safety.

9

Counter

One counter gauges length, pulses, and decides length.
Omron encoder for length measurement.



2. Application



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