Contact Us

Tel: +86-510-83888805

Fax:+86-510-82620085

Mr. Alfred Van (Sales Dept.)

Cell/Skype/Whatsapp/Wechat:+8615821208506

Email: alfred@lebron-machinery.com

Adress:1604#, Yangming Sicence & Technology Industry Center, No.855 Nanhu Avenue, Wuxi city, Jiangsu, China

Cable Tray Roll Forming Machine

Cable Tray Roll Forming Machine

Cable Tray Roll Forming Machine Main Components Profile Technical data Technological process: Uncoil—feeding with guide——Punching ——Rollforming———Cutting———Outtable Pics for reference 1. Power source: 480V, 60 Hz, 3Phase (according to need) 2. Length & quantity measurement automatically 3....

Cable Tray Roll Forming Machine

Main Components

Machine list

3 ton passive de-coiler

1 set

Hydraulic punching

3 sets

Main roll forming machine

1 set

PLC Control box

1 unit

Hydraulic cutting device

1 unit

Cutting blades

3 sets

Hydraulic station

1 unit

Out table

2 units

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Profile

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Technological process:

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Uncoil—feeding with guide——Punching ——Rollforming———Cutting———Outtable


Pics for reference

1. Passive decoilor: 3T

A. Coil inner dia: ¢460mm~520mm

B. Max coil out dia: 1200mm

C. Max coil width: 500mm

D. Expansion: with 3 palms, with brake

2. Leveling device

3. Main Motor

Main motor provides power for the chain to driver the shafts to roll.

4. Hydraulic Station

1. Hydraulic station provides pressure for the oil pump to drive the knife to cut.

2. Cutting method: The main machine stops and the knife cuts automatically. The main machine re-starts to work automatically after cutting.

3. Material of knife: CR12Mov with heat treatment

4. Cutting length measuring: automatically

5. Tolerance of length: + 1.5mm

6. PLC Control Box

A. PLC--Panasonic

B. Transducer--Yaskawa

C. Encoder--Omron

1. Power source: 480V, 60 Hz, 3Phase (according to need)

2. Length & quantity measurement automatically

3. Length inaccuracy can be amended easily

4. Language in the touch screen: English and Chinese

5. Unit of length: millimeter (can be switched)

7. Out Tables

A. Welded frame with rollers to transmit the products.



Items

Specifications

Remarks


Width of the profile

50mm,100mm


Height of the profile

35mm/50mm/60mm


Thickness

0.8-1.0mm


Un Coiler

3 ton passive


Forming system

Rolling Speed

5-6m/min


Roller Stations

About 15 stations


Roller Material

Gcr 15with quenching


Shaft

Dia 60mm


Maim Motor Power

7.5 kw


Hydraulic cutting Power

4 kw


Cutting system

Material Of Cutting

CR12 with quench treatment


Hardness

HRC58-62


Tolerance

+-1.5mm


Electrical control system

Electric Source

380V, 50HZ,3 phase  

Also can satisfy Customer’s require



Control System

PLC (Panasonic) as list in the note



Weight  

About 18 tons



Profile adjustment

Control by the rails & motor



Way Of Drive

1.5   inch chain



Size of machine

Length 5000mm* Width 500mm* Height 1000m



Details of each composition:


De-coiler:

Powered single header with power

Type 3 Tonne passive

Capacity 3000KG


Cutting way:

(1) Cutting motion: The main machine stops and then cut automatically. After cutting, the main machine re-starts automatically.

(2) Material of blade: CR12 with heat treatment

(3) Length measuring: Automatically

(4) Tolerance of length: + 1.5mm


Out Tables:

Length : 3m

Quantity: 2 units


Control Box: Panasonic Brand

(1) Power supplier: 220 V, 60 Hz, 3Phase (adjusted with the requirement)

(2) Length & quantity measurement automatically;

(3) Length & quantity controlled by PLC,

(4) Length inaccuracy can be amended easily.

(6) Control panel: Button-type switch and touch screen

(7) The language in the touch screen: English and Chinese

(8) Unit of length: millimeter (switched on the control panel)


Character of main structure

Main features and components of the machine

1. Main features

a. Simple structure & beautiful appearance, because we adopt the shape-steel structure and process as a whole after welding. It has the ability of strong loading and stable operation when running the machine.

b. All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively.

c. We adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming.

d. It is very easy to install the equipment and suitable for producing in the factory.

e. The machine has features of low noise and high efficiency.

 

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