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Mr. Alfred Van (Sales Dept.)

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100-600mm Cable Tray Roll Forming Machine

100-600mm Cable Tray Roll Forming Machine

100-600mm Cable Tray Roll forming machine 1. Machine parts list 2. Machine process Decoiler- leveling—servofeeding---Punching--Roll forming-Cutting-Outtable 1. USED STEEL Used sheet steel materials for cable tray product are: DX51 EN10142(1991) – thickness: 0.8-1.5mm Height: 35-100mm Material:...

100-600mm Cable Tray Roll forming machine

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1. Machine parts list

No.

Name

Quantity.

1

5 ton Hydraulic decoiler

1 set

3

Roller Leveller

1 set

4

Servo feeding machine

1 set

5

Punching Press machine

1 set

6

Punching moulds

4 sets

7

Roll forming machine

1 set

8

PLC system

1 set

9

Post cutting device( with 4 sets of   blades)

1 set

10

Collecting tables 3m

2 sets

11

Toolbox

1 set

12

Spare parts

1 set

Subtotal FOB Shanghai

USD155,000



2. Machine process

Decoiler- leveling—servofeeding---Punching--Roll forming-Cutting-Outtable


1.  USED STEEL

Used sheet steel materials for cable tray product are:

DX51 EN10142(1991) – thickness: 0.8-1.5mm

Height: 35-100mm

Material: Galvanized steel and black steel

Sheet length: 2000—6000mm

Width 100-600mm


2. Profiles

Profile

According to customer requiry


3. PROFILE TOLERANCES:

1) A: +/- 2 mm

2) B: +/- 1,5 mm

3) C: +/- 1,5 mm

4) D: +/- 5°

5) E: +/  -0 ,5 mm

Thickness : 1.8 mm - 3mm


3. Machine Layout

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4. Technique data

1. De-coiler

Diameter: 508-610mm expansion. pictures for reference

Expansion: hydraulic

Capacity: 5000kg per mandrel

Max Coil Width: 1250mm 

Drag tension brake with variable brake tension adjustment valve


2. Leveling device

1. 7 rolls leveling, 3 rolls up and 4 rolls down

2. Diameter is Ø 80mm, chrome and HRC60 heat treatment to secure the smooth surface

3. Leveling Raw Material thickness:1.0-2.0mm

4. Max Leveling Raw Material width: 300mm

5. Power: 7.5kw

3. Feeding device

Feeding Servo feeding motor: about 7.5KW,Yaskawa(Japanese Brand)

Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.05mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes. 


4. Press machine

4.1 Series JH21-160

4.2 Brand name: Yangli

4.3 JH21 series press machine description:


JH21series open back press with dry clutch and hydraulic overload protector

◆ Welded body with steel plate and high intensity.

◆ Main motor is made by Siemens.

◆ Adopts combined pneumatic friction clutch and brake.

◆ Cluster gear adopts the flooding oil lubrication.

◆ Six-face rectangle lengthen guide; JH21-315B/400B adopts eight-face lengthen guideway.

◆ Equipped with hydraulic overload protecting device.

◆ JH315 adopts manual shut height adjustment, Among these types JH21-25/45 adopts scale display and JH21-25B with digital display.JH21-250 and above type adopts electric shut height adjustment with digital display.

◆ JH21-180 can equip with die set height adjustment motor, the value will be displayed by digital. above type equipped with balance cylinder.

◆ Duplex valves imported.

◆ Electric compelling grease lubrication system.

◆ Balancing cylinder adopts manual lubrication system.

◆ One set of blowing device.

◆ Controlled by PLC with international brand.

◆ Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from international brand.

◆ Equipped with optional air cushion device, automatic feed shaft and photoelectric protector,which can used to work with various automatic equipments.


4. Main Roll forming machine technique data


4.1. Suitable Plate Material:

-  Material– thickness:0.8-1.5mm

Raw material: Galvanized steel and black steel sheets


4.2. Working Speed: 12meters / min

4.3. Forming Steps: 20 stations

4.4. Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome

4.5. Material of Shaft: 45# Advanced Steel (Diameter: *90mm), thermal refining

4.6. Driven system: chain drive, shafts diameter 100mm

4.7. Main Power with reducer: 22KW WH Chinese Famous

4.8. Cutting: Hydraulic Cutting Cr12mov

4.9. Material of Cutting Knife: Cr12Mov, Quench HRC58-62

4.10. Hydraulic Station Power: 11KW Wuxi Wanshen Famous Chinese Brand

4.11. The whole machine is controlled by industry computer-PLC.

4.12 PLC--Panasonic, Japan

4.13 Touch Screen—Beijing Kunlun Encoder--Omron, Japan

4.14Electric parts--Schneider

4.15 Adjust the height by the motors and the rails, controlled by the PLC


5  Cutting:

6.1 The cutter blade material: Cr12mov HRC58-62 degree

6.2 Cutting after forming: Cut the sheet after roll forming to required length

6.3 Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.

6.4 Material of blade: CR12with heat treatment

6.5 Length measuring: Automatic length measuring

6.6 Tolerance of length: 6m+/- 1.5mm

6.7 Number of cutting blades: 4 sets of cutting blades for different widths


6  Out tables:

1. Length: 3 meters

2. Number: 2 units


7  Spare parts and tool box


Name

Number

Tools

Feeler gauge

1

Size spanner

1

Inner hexagon spanner

1

Clamp

1

Standard spanner

1

Shifting spanner

1

Slotted   screwdriver   

1

Other accessories

Chain

6 pieces

Chain connector 

20 pieces

Bearing

20 pieces


8  
total machine specification

1. the outline of the machine: about 11.8 meters*1 meters*1.2 meters

2. total weight: about 35 tons

3. shipping container 1.5*40 feet GP containers



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